Design a Telemetry Pipeline for Manufacturing Sensors

Problem

Design a system that ingests and analyzes sensor telemetry from semiconductor fabrication lines to detect defects early.

Requirements

Functional:

  • Ingest high-rate sensor data per tool
  • Real-time anomaly detection
  • Historical querying for yield analysis
  • Alerting to engineers

Non-functional:

  • 1000s of tools, millions of readings/sec
  • Low-latency anomaly alerts
  • Long retention for analysis

Discussion points

  1. Ingestion and buffering (Kafka)
  2. Stream processing for anomaly detection
  3. Time-series storage and downsampling
  4. Alerting and dashboards
  5. Backfill and reprocessing
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